Professional automation of processes and production lines is the key to increasing production efficiency

Automation and robotisation of production processes is an increasingly common phenomenon. It seeks to reduce or replace human physical and mental labour with the work of machines and devices, as well as IT systems. They perform repetitive activities without human intervention. In the era of demographic decline, which every year reduces the number of people able to work, automation of production processes seems to be an inevitable process. The continuous development of technology also favours automation of increasingly difficult industrial processes. One of the areas of activity of plcontroll is automation and robotisation of production, as well as of technological lines. Each project for automation and robotisation of a production process is discussed and adapted to the individual needs of our clients. We use automation components from renowned manufacturers, which guarantees the high quality of our equipment.

Advantages of automation and robotisation in production

Production automation and productivity growth

One of the reasons for implementing automation of production processes in a company is the desire to increase their efficiency. In the case of most repetitive production operations, automation and robotisation of production is able to dramatically increase its efficiency, which directly translates into a faster return on investment in automation, as well as, in the long run, an increase in profits.

Automation of production processes and increased quality of manufactured products

A precisely calibrated machine or industrial robot is able to reduce errors to a minimum and ensure process repeatability at a level inaccessible to humans. On the other hand, making mistakes is an inevitable human characteristic and their occurrence is only a matter of time. In automated production processes, a number of calibrated sensors are responsible for product quality. Regardless of the disposition of the day, they assess quality with uniform repeatability. Reducing the probability of defects translates into increased company profits.

Robotisation of processes means a reduction in production costs

Automation or robotisation of production has a direct impact on reducing a company's labour costs. Automated machines do not need breaks and do not become overworked. The implementation of a robotic station in a company reduces the number of people needed to produce a given product to a minimum. The operator is responsible for loading the machine, if any, and starting the process. During this time, he or she can be transferred to another production line, thereby increasing productivity. Process automation also reduces the cost of employee training, as all operations are performed by the machine. In comparison to expenditure on employees, which, in accordance with Polish law, each entrepreneur must incur, an investment in automation or robotisation is a one-off expense.

Production automation and increased worker safety

Another advantage of introducing machines or robots into production is the possibility of entrusting them with tasks which are dangerous to human health or life. Robotisation of production is an unquestionable investment in people, it is confirmed in plants where employees are affected by toxic fumes, noise or unhealthy temperature.

Improvement and automation of production processes

Process Improvement consists in redesigning a given stage of production in such a way as to increase its efficiency or reduce the number of errors made during its performance. The improvement may be a change in the method of feeding elements to one that excludes the possibility of making a mistake (Poka Yoke) or, for example, introduction of a robot cooperating with the operator (Cobot) to the production line, which significantly speeds up the operator's work. Thanks to our experience, we are able to improve or redesign any technological process in order to correct existing process or production irregularities and increase production efficiency.

Production automation in your company

Looking for a way to reduce production costs? Or are you interested in optimising your company's product manufacturing procedures? You may be interested in automation and robotisation of production. The gradual replacement of human labour with mechanised operations is the inevitable future, particularly where high precision and physical strength beyond human capabilities are required. Contact us and we will select the optimal solution for your company.

Tagi : automatyzacja i robotyzacja procesów produkcyjnych Automation of production processes automatyzacja procesów wytwarzania robotyzacja procesów produkcyjnych robotyzacja procesów przemysłowych robotyzacja procesów przemysłowych